SMA tech testing to run an electric valve actuator to replace wellsite pneumatic vent devices (field test)

All Reports > December 5, 2024

SMA tech testing to run an electric valve actuator to replace wellsite pneumatic vent devices (field test)

Kinitics electric valve actuators were deployed onto a natural gas well near Edson, Alberta. After the actuators indicated a setup issue with the power system, the issue was corrected and the actuators were run through a 3-month evaluation period. The actuators automated the separator package effectively and continue to do so, with no unintentional shutdowns or incidents caused by Kiniticsequipment. Over 10,000 actuations and 160 days of operation has been recorded so far on the Kinitics equipment, and approximately 6,500m3 of natural gas produced.

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    Industry Grants Program

    Members of the Investment Committee

    Producers Investment Committee:

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    Chris A. Carlsen

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    Armin Jahangiri

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    Validere

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    Galatea

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    Industry Grants Program

    Members of the Investment Committee

    Utilities Investment Committee:

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    Justin Pullukatt, P.Eng., MBA

    Director, System Modernization, ATCO Gas and Pipelines.

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    Ravi Sigurdson

    Manager, Technology Development, Enbridge Gas Inc.

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    Dawn Mehrer

    VP, Corporate Services and Technology, Fortis BC

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    David Keir

    Director, Business Development and Stakeholder Relations, Pacific Northern Gas

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    Kevin Adair

    Executive Vice President, Customer Service Operations, SaskEnergy Inc.

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    Imad Khaled

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    Emissions Testing Centre

    Members of the Steering Committee

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    Claude Ghazar

    Alberta Innovates – Director, Recovery Technologies

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    Bryan Helfenbaum

    Alberta Innovates – Executive Director

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    Adrian Manlagnit

    Natural Resources Canada – Deputy Director

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    Patrick Charlebois

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    John Adams

    NGIF – President and CEO

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    Ian Gates

    University of Calgary – Professor (Chem&PetrolEng), Director Global Research Initiative Energy, EnCana/Pet.Soc. Endowed Chair at UCalgary

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    Scott Volk

    Tourmaline – Director, Technology and Innovation

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    Emissions Testing Centre

    Members of the Operations Committee

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    Scott Volk

    Tourmaline – Director, Technology and Innovation

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    Carter Bates

    Tourmaline – Innovation Engineer, EIT

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    Dylan Morrow 

    Tourmaline – Innovation Engineer, EIT

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    Brandon Dewar

    Tourmaline – Innovation Engineer, EIT

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    Ian Gates

    University of Calgary – Professor (Chem&Petrol Eng), Director Global Research Initiative Energy, EnCana/Pet.Soc. Endowed Chair at UCalgary.

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    Nicole Calma

    University of Calgary - ETC Lab Coordinator

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    Wayne Hillier

    Modern West Advisory – Vice President, Technology

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    Ensign Energy Services

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    LSI

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    Qube

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    AltoMaxx – Demonstration and Validation of Drone-Based Methane Sensors for Field Testing

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    Luxmux

    Luxmux is an experienced manufacturer of emission monitoring systems focused on detecting and tracking emissions while making the data available and easily accessible. Luxmux is participating in the NGIF’s Emissions Testing Centre (ETC) program, to demonstrate and validate their ARMS Smartpole™, a multiple-gas detection system created to monitor emissions constantly.

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    Spartan Controls

    Spartan is proposing to test Smart tank pressure control equipment to monitor and minimize emissions from liquid storage tanks. Pressure control equipment and tank venting instrumentation will be sized, selected, and tuned to work in conjunction with the vapour recovery system. The work done at ETC will focus on testing of pre-commercial tank vent flow meters, and testing of Spartan’s proposed integrated solutions for innovative control of tank thief hatches.

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    Marathon Compression

    The Marathon KL8 is an instrument air and power unit. Powered by a new-to-industry industrial 5 kW engine, the KL8 can provide tscfm of dry instrument air at 100 psig along with 1.5 kW 24 VDC power for meters, plc’s, etc. At the ETC, the Marathon compressor has been installed in an operating gas well site facility. The main goal is proving run-time and equipment durability, mostly of the engine, on raw field-quality natural gas.

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    Packair Industries Inc

    Packair Industries has developed a new air compressor that is compact and highly efficient. The design uses 10 pistons in a circle, each with its own valve system and can be driven by either AC or DC power. The compressor can deliver full pressure of up to 130 psig and up to 10 cfm. The compressor can be packaged in a small compact space as an air solution for remote Oil & Gas well sites to reduce methane emissions that run pneumatically driven devices. This solution is proposed as being cost-effective and requiring minimal downtime for installation. The ETC lab testing focused on demonstrating that the Packair compressor works, along with measuring the ability of the Packair compressor to deliver air at different rates and conditions, and the power requirements for these various configurations.

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    Clear Rush Co

    A solution that reduces emissions and complies with regulations is to collect and combust the waste gas emitted by well site pneumatic devices through an enclosed vapour combustor. The gas from the pneumatic instruments is collected into a main header outside of the well site separator building and sent to a low-pressure combustor for incineration. Enclosed vapour combustors are virtually maintenance-free and require few changes to existing infrastructure prior to commissioning. At the ETC, the scope of the project will involve the investigation of the destruction efficiencies during operational conditions to understand its effectiveness with turndown ratios. Manufacturer specifications state the destruction efficiency of the vapour combustor is greater than 99.9% and meets the requirements of AER Directive 60, however, in-field data is limited to validate the performance given the novelty of the solution.

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    Kuva

    Kuva is a leading methane monitoring technology provider committed to making emissions quantifiable and manageable. Kuva is participating in NGIF’s Emissions Testing Centre (ETC) program to conduct a field demonstration of their emissions-detecting cameras that uses short-wave infrared light to detect and monitor hydrocarbon gas emissions in real-time.

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    mCloud

    mCloud Corp. is a software/hardware company that is focused on tackling the Fugitive Gas dilemma using Software, Cloud Computing, and AI in conjunction with Ultrasonic Hardware. The goal is to detect gas in real-time and help drive action and correction sooner than traditional expensive methods. mCloud is working with the ETC lab to test their mobile ultrasonic sensor on variable emission rates and single vs. multiple source points, with and without the presence of external noise.

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    Precision Drilling

    Drilling rig engine generators provide up to 4 MW of electrical power to the rig; they are large fuel consumers and hence GHG emitters. Precision Drilling has several types of engines and fuel type setups, including diesel, bi-fuel (diesel & natural gas), natural gas hybrid (gas and battery power), and zero fuel (electrical highline power) systems. Four Precision rigs are equipped with instrumentation for fuel and power measurement. The goal of field testing with ETC is to understand the fuel and energy efficiency of the various power systems across Tourmaline’s drilling operations.

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    Trican

    Frac pumpers are large fuel consumers that emit large amounts of greenhouse gases into the atmosphere. Current fracturing equipment in Alberta is typically powered by diesel-based or bi-fuel (diesel & natural gas) bolt-on kit (Tier 2) engines. Trican’s Caterpillar Tier 4 Dynamic Gas Blending engine proposes to displace up to 85% of diesel with natural gas. The goal of field testing at ETC is to understand the performance of the Tier 4 Engines during operations in Canada. This includes, but is not limited to, diesel displacement performance during seasonal conditions, validation of the low emissions fracturing spread, and emissions performance compared to diesel and Tier 2 engines.

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    ARIX

    ARIX develops and operates robots for pipe corrosion detection and management for the oil and gas industry to reduce costs, enhance data, and improve safety.

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    Lelantos Inc.

    Lelantos is a developer of miniaturized semiconductor gas sensors based in New York, NY. Lelantos novel gas sensing technology is targeted to high-value Internet-of-Things applications in environmental and air quality monitoring, threat detection, industrial safety, as well as medical diagnostics.

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    HOMY Building Solutions Inc.

    Customization of first of a kind, Residential Hybrid Gas absorption Heat pump (GAHP) Technology

    HOMY’s hybrid technology combines GAHP and Air Source Heat Pump (ASHP), maximising the potential of both technologies. Its smart control system monitors and controls energy consumption effectively, offering the potential to reduce energy consumption, and greenhouse gas emissions.
    The expected outcomes of the project include the successful development and launch of the customized GAHP technology, improved energy efficiency and cost savings for homeowners, and increased adoption of the technology in the North American market.

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    Anodyne Chemistries Inc.

    Demonstration of electrochemical conversion of Carbon dioxide and Methane into Methanol using enzymatic pathways

    Anodyne’s proprietary technology and first of a kind reactor harnesses enzymes for carbon utilization and turns harmful emissions into low carbon fuels and speciality chemicals. The project aims to develop protocols for producing four enzymes and their corresponding immobilization complexes, while also collecting operational data for enzyme endurance, current efficiencies, and voltages in an electrochemical cell. The objective of upscaling the electrochemical cell and investigating immobilization feasibility contributes to advancing enzymatic methanol conversion technology.

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    BKR Energy

    Developing Smart Fuel Switching Controller for Residential purposes

    The project provides an opportunity for BKR Energy to develop its smart fuel-switching controllers to boost emissions reductions with cost effectiveness. The design will accelerate the efficiency and affordability of hybrid HVAC systems when switching between electricity and natural gas.

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    CarboNet

    CarboNet applies advanced chemistry to industrial wastewater, reducing the need for chemicals, increasing water treatment performance, and boosting the world’s freshwater reserves.

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    Qube Technologies, Inc.

    Qube Technologies is a Calgary, AB-based hardware-enabled SaaS business helping primary industries reduce emissions through continuous monitoring. Qube’s solution utilizes a three-step approach to emissions management: detecting emissions (using Qube devices deployed in the field), measuring (inferring leak location, quantifying, and classification), and reducing (managing repairs and reducing emissions using Qube’s dashboard).

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    Carbonova Corp.

    Carbonova’s revolutionary patent-protected process converts widely-available greenhouse gas feedstocks – such as methane and carbon dioxide – into a sustainable, relatively inexpensive, high quality solid carbon nanomaterials product. The carbon nanomaterials can then be used in multiple market applications, ranging from plastics to batteries and construction materials. Carbon nanomaterials have unique performance attributes, including low density, high mechanical strength, as well as electrical and heat properties, which contribute to improving the overall performance and reduce the carbon footprint of everyday products.

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